The passage of years has brought numerous variations in assembly line methodologies. These new wrinkles can be traced back not only to general improvements in technology and planning, but to factors that are unique to each company or industry.
Capital limitations, for example, can have a big impact on a small business's blueprint for introducing or improving assembly line production methods, while changes in international competition, operating regulations, and availability of materials can all influence the assembly line picture of entire industries. Following are brief descriptions of assembly line methods that are currently enjoying some degree of popularity in the manufacturing world. • Modular Assembly—This is an advanced assembly line method that is designed to improve throughput by increasing the efficiency of parallel subassembly lines feeding into the final assembly line. As applied to automobile manufacturing, modular assembly would involve assembling separate modules—chassis, interior, body—on their own assembly lines, then joining them together on a final assembly line. • Cell Manufacturing—This production method has evolved out of increased ability of machines to perform multiple tasks. Cell operators can handle three or four tasks, and robots are used for such operations as materials handling and welding. Cells of machines can be run by one operator or a multi-person work cell. In these machine cells it is possible to link older machines with newer ones, thus reducing the amount of investment required for new machinery. • Team Production—Team-oriented production is another development in assembly line methods. Where workers used to work at one- or two-person work stations and perform repetitive tasks, now teams of workers can follow a job down the assembly line through its final quality checks. The team production approach has been hailed by supporters as one that creates greater worker involvement in the manufacturing process and knowledge of the system. • U-shaped assembly "line"—A line may not be the most efficient shape in which to organize an assembly line. On a U-shaped line, or curve, workers are collected on the inside of the curve and communication is easier than along the length of a straight line. Assemblers can see each process; what is coming and how fast; and one person can perform multiple operations. Also, workstations along the "line" are able to produce multiple product designs simultaneously, making the facility as a whole more flexible. Changeovers are easier in a U-shaped line as well and, with better communication between workers, cross-training is also simplified. The benefits of the U-shaped line have served to increase their use widely. Get started with your next assembly project with PROMPT's resources and expertise.
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A gasket is a mechanical seal which fills the space between two or more mating surfaces, generally to prevent leakage from or into the joined objects while under compression. Gaskets allow "less-than-perfect" mating surfaces on machine parts where they can fill irregularities. Gaskets are commonly produced by cutting from sheet materials.
Gasket materials • Asbestos-Free Sheet • Ceramic Papers Millboard • Cork; Cork-Rubber • Felt - Vulcanized Fibre • Viton ® • Hypalon EPDM (Peroxide-cured) • Silicone • Buna-N (Nitrile) • Neoprene • Aflas® • Sponge • Red Rubber C.I. Rubber • Teflon • Gylon ® • Flexible Graphite • Urethane • Fiberglass • Panacea / Tygon ® • Flexible PVC Durlon ® Gasket designs 1. Sheet gaskets 2. Solid material gaskets 3. Spiral-wound gaskets 4. Constant seating stress gaskets 5. Double-jacketed gaskets 6. Kammprofile gaskets 7. Flange gasket Get started with Prompt Manufacturing services for custom gasket and more. Here are five environmental advantages of using corrugated cardboard packaging:
1: Corrugated packaging is made from renewable materials. Most corrugated cardboard packaging is made from pine or birch tree pulp (often with a high percentage of recycled content). Generally speaking, these types of trees are easy to grow in a wide range of conditions, and are fast-growing in comparison to hardwood trees. The trees used for corrugated packaging can be harvested sustainably from properly managed forests. 2: Corrugated packaging is recyclable. Corrugated cardboard packaging is among the most widely recycled materials on earth. Recycling has a “ripple effect” that reduces the energy and other resources required to make a material. Some cardboard is made from 100% recycled materials, while the average is 70% to 90% recycled – making cardboard one of the most “green” packaging solutions available anywhere. Corrugated packaging can also be made without any bleaches or dyes, which further enhances its recyclability and reduces its environmental footprint. Finally, corrugated packaging materials can be disposed of more easily and sustainably than many materials because they are biodegradable. 3: Corrugated packaging is reusable. Many corrugated cardboard boxes and similar packaging are made with flexible corners, so that a box can be collapsed and used again and again before it is recycled. Not only consumers, but also cost-conscious companies, are actively reusing cardboard boxes. Reusing boxes saves money by reducing the number of boxes that must be purchased new. Reuse also reduces waste and therefore disposal costs. 4: Corrugated packaging is energy-efficient to create. Because they are made with a high percentage of recycled materials, the amount of energy required to make corrugated packaging solutions is reduced. And because they are made from a locally available materials (tree pulp and air), the transportation costs associated with manufacturing corrugated packaging is also reduced. 5: Corrugated packaging can be more efficient protection for your products. Avoiding the production of something in the first place is even better than recycling it. Innovative corrugated packaging designs, such as retail ready packaging (RRP), can eliminate extraneous materials while delivering equal or greater structural strength and product protection. For example, RRP designs frequently eliminate entire portions of traditional cardboard packaging, and can also allow for thinner package walls. View additional resources and get started section to use for your next projects. Corrugated board is the cleanest solution for packaging foodstuffs. Why?
Because of very high temperatures applied during the manufacturing process (Corrugated manufacturing process uses heating elements with temperatures between 180 °C and 200 °C. The material itself reaches temperatures of at least 100 °C three times, once during the manufacture of the paper itself, and twice during the process of conversion to corrugated board.). In addition, each package is used for only one delivery. This is true for fruit and vegetables, as well as bread, eggs, meat products, and other foods. Because with corrugated board, consumers and customers can be sure that every box, tray, and carton is being used for the first time. Guaranteed. View more resources to get started on your next co-packaging project. A quick resource to discover benefits of outsourcing your product fulfillment. Whitepaper prepared by PROMPT's team of Experts. View additional handy tools and resources here.
No matter what kind of products you manufacture, packaging is most important. Packaging is the key to keeping your product protected from creation to when it hits the hands of consumers, and it conveys what your product and company is all about. Whether it is cosmetics or foodstuff, consumers base many purchasing decisions on the look of an item. Here are four kinds of thermoformed packaging, with its benefits.
1) Clamshells Clamshells are an extremely popular packaging that is usually created from PVC material. This type of packaging is designed with a hinge on the package that opens and closes. There are two sides to the package: one that fits within the other. Clamshells are used in industries from cosmetics to food. Benefit This type of packaging includes being able to see the whole product due to translucence. 2) Tri-folds Tri-folds are perfect for those who are marketing a multi-piece product. They can work well for the medical industry, personal care, grooming and household goods manufacturers. Tri-folds are made to stand up on shelves at 90 degrees. Benefit This type of packaging is its versatility sitting on shelves and hanging on the walls. Stores can easily find a spot for products in tri-fold packaging. 3) Blisters Blister packs are commonly seen paired with items like batteries, over the counter medicines, cosmetics and more. Blister packaging consists of a plastic container for the product mounted on cardboard backing. Benefits This type of packaging allows for high product visibility and inexpensive production. Additionally, they are versatile in terms of size and shape, and they are easy to stock in stores. 4) Trays Plastic trays are the perfect packaging solution for medical and pharmaceuticals. They can also be very useful in the food industry. Trays are packaging that don’t contain hinges; rather, they have a top and an independent bottom. Benefits This type of packaging is that they can be made out of nearly any material, and they are custom fitted to your product. Trays typically don’t require heat-sealing, and they can be used for a number of purposes. Outsourcing can be a strategic option that allows you to reduce costs, reduce investment in capital expenditures for additional machinery, reduce in-house training for staff, and better utilize your resources.
Need custom packaging when you.........
Prompt’s custom packaging expertise includes fulfillment, storage, and warehousing for businesses in a variety of industries ranging from mom and pop shops to Fortune 100 clients. Additional Resources to Get Started. A good product stands on its own, and stands the test of time. But even the best products don’t stand a chance without excellent packaging.
Third party packaging has become increasingly popular in the modern economy. Its reliability, efficiency, and cost effectiveness make it an easy choice for many companies that wish to bypass the costs of an in-house packaging department. Contract packaging is particularly beneficial for small and mid-sized companies that want to save money on the equipment and staff involved in product packaging operations. Using third party packaging means tapping into highly efficient equipment, staff, and processes that you would otherwise have to invest in or replicate. We can handle high capacity orders, large volumes per package, and can move quickly. We have the experience, expertise, and industry knowledge to provide your product with packaging that equals its quality and reflects positively on your business. Professionally packaged products are ready for shipment and make your inventory ready for instant mobility. Speaking of inventory, you can also use third party packaging to keep your inventory at a minimal level, leaning on quick turnaround when you need to boost your numbers, and dialing it down when things slow down. With third party packaging, the staff are individually trained and educated in high quality service. Their business is making your product look good, and they do it well, on time, and within budget. Choosing a third party packaging company will be an asset to your business and boost the quality of your brand. Get Started with Prompt for your all third party packaging needs and questions. Even though they can be quite hard to open at times, blister packages are incredibly useful. The pharmaceutical industry, for instance, would be nowhere without blister packaging to contain and keep sterile all sorts of pills.
Even today, when eco-friendly packaging is at the top of every brand’s list, plastic packaging still dominates the industry. It comes in all shapes and sizes and is used throughout all sorts of industries, from medical to retail, food and electronics. Blister packaging is especially popular for its ability to safely seal a product inside a container, while at the same time also revealing a large part of it to consumers. For all their convenience blister packages are relatively cheap to produce, slightly lower than other plastic packaging techniques. During production many packs can be made at the same time that can each hold different items without having to alter too many variables. To Get Started with your next packaging project contact Prompt for a free consultation. Get Insight and Ideas on how you can better succeed with your products. Whitepaper View/ Download
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PROMPT ASSEMBLY & PACKAGING INC.
228 Midwest Rd, Toronto, ON M1P 3A9 Phone: (416) 425-0884 Fax: (416) 425-6017 e-mail: info@prompt.ca, sales@prompt.ca |
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