Package on package (PoP) is an integrated circuit packaging method to combine vertically discreet logic and memory ball grid array (BGA) packages. Two or more packages are installed atop each other, i.e. stacked, with a standard interface to route signals between them. This allows higher component density in devices, such as mobile phones, personal digital assistants (PDA), and digital cameras.
Advantages of PoP over chip stacking There are several key differences between stacked-die and stacked-package products. The main financial benefit of package on package is that the memory device is decoupled from the logic device. Thus: This gives PoP all the same advantages that traditional packaging has over stacked-die products: The memory package can be tested separately from the logic package Only "known good" packages are used in final assembly (if the memory is bad only the memory is discarded and so on). Compare this to stacked-die packages where the entire set is useless and rejected if either the memory or logic is bad. The end user (such as makers of mobile phones or digital cameras) controls the logistics. This means memory from different suppliers can be used at different times without changing the logic. The memory becomes a commodity to be sourced from the lowest cost supplier. This trait is also a benefit compared to PiP (package in package) which requires a specific memory device to be designed in and sourced upstream of the end user. Any mechanically mating top package can be used. For a low-end phone, a smaller memory configuration may be used on the top package. For a high-end phone, more memory could be used with the same bottom package. This simplifies inventory control by the OEM. For a stacked-die package or even PiP (package in package), the exact memory configuration must be known weeks or months in advance. Because the memory only comes into the mix at final assembly, there is no reason for logic suppliers to source any memory. With a stacked-die device, the logic provider must buy wafers of memory from a memory supplier.
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Quality control has to be in place in order to ensure that the final product is the highest quality possible. Creating a high quality product is important for several reasons. First, quality is what your customers demand, and if you want to keep customers purchasing your product, it has to be a quality product. Other reasons for having a quality product include: liability concerns, name recognition, branding, and maintaining your position compared to the competition in the marketplace.
There are many ways that a company can put quality control into action. Some companies will bring in third party companies to test their products before they leave the factory. These teams will be given a set of standards that the product needs to meet and they will determine if the product meets those standards. You can create a customer service department and track your quality through phone calls, customer surveys, and other methods of getting an idea of how the customers are reacting to the final product or service. This type of quality control is generally used by companies that provide a service instead of a product. There are many other ways you can implement quality control within your company. No matter what method of quality control you choose to use, it is critical that your company practices truly control the quality of the products you are offering. Quality control will find problems and fix them. In many cases this process may also stop problems before they happen, saving your company money. Quality control keeps you from putting an inferior product on the market, which in turn keeps your company from getting a bad name in the marketplace. This is critical if you want to grow your company because putting out a quality product allows you to beat the competition and overtake their market share. Get started with your next project using Industry Experts at PROMPT Assembly and Packaging Inc. For good visual packaging and production of any retail product, many companies wonder whether they should blister packaging or skin packaging. There are many similarities between the two packaging techniques but there are also many differences.
Of the 2 options, blister packaging that has the highest “perceived value” on the retail shelf. That is, the clean lines, glossy protective PVC outer shell and the good card graphics will be accepted as a quality packaging solution by the consumer. Skin packaging on the other hand is often used with lower cost items and accessories which end up categorizing it as the lesser expensive, lower value proposition. There are several considerations you should use when deciding which packaging type would be best for your product:
Standard or True Gauged Stretch Film– This film is what companies used and manufacturers produced for years before petroleum prices got out of hand. True gauged stretch film offers a great amount of stretch, tear resistance, and strength. The main drawback of using a true gauged hand stretch film is unneeded waste. The user does not reach the maximum stretch potential of the film.
Eco or Micron Stretch Film– This film is called different things by manufacturers, but is still considered an equivalent film. It is a step down from true gauged stretch film and often comes in a 57, 60, or 63 gauge. Many suppliers try to pass this film for a true 80 gauge stretch film. The main differences between this and the true gauged stretch film is the thickness and the amount of stretch potential. A micron stretch film is often stiffer and will not stretch as much as a true gauged stretch film. It does offer several great benefits. It is more affordable, it’s strong, and it often promotes less waste. Because the micron film has less stretch, users can often apply enough force to reach maximum stretch potential to reach the full use of the film. Hybrid or Multilayer Stretch Film– This is also considered an equivalent stretch wrap commonly used in place of lighter gauged film. Depending on the manufacturer, this film often comes in a 47, 51, or a 53 gauge. Some suppliers often try to pass it off as a true 70 or 60 gauge. The micron stretch film is a multilayered film as well, but does not have as many layers as the hybrid stretch film. The hybrid stretch film is stiffer and has less tear resistance than the micron film. Benefits include: cost, lighter rolls, less physical exertion when applying, and stronger. The multi layers make the film stronger than a true gauged film of the same thickness. The hybrid does not come in thicker forms because the whole purpose is to use less petroleum resin. Prestretched Stretch Film– This is a great “green” option for users wrapping lighter loads. The prestretched stretch film is a true 80 gauge stretch film stretched up to 90% of its stretch potential then placed on a roll. This makes it an affordable film that promotes less waste. Users can reach the full stretch potential when applying the film with little physical exertion. We recommend users use prestretched stretch film for loads no heavier than 1000 to 1200 lbs. Contact PROMPT your outsourcing experts to get started on your next project. Automation is utilized in many processes of today’s manufacturing sector. Many factories that are creating components and parts for a variety of industries have some type of the process automated. Robots are often used in more hazardous applications or in extremely repetitive actions that can be ergonomically problematic for human workers.
1. Decreased Overhead Costs – When a manufacturing company adds some element of automation into its production or fabrication of products, the competitive advantage is increased for the company. Through automation, the company will be able to reduce costs through elimination of staff and an increase in productivity (many robots can run 24/7). However, it is important to note that many automated systems and equipment are expensive, so these additional costs will have to be compared to the overall reduction of cost in the long run. 2. Increased Productivity – As mentioned above, many automated systems can work long hours, into the night and on weekends, which provides an overall increase in productivity. This increase in productivity, although beneficial, may be slowed by other non-automated factors, such as product finishing, final packaging, and shipping. A cost comparison of skilled workers versus an automated system with all the factors from start to finish is the best analysis to determine if increased productivity can offset any human staff-related costs. 3. Consistency, Reliability, and Accuracy – Automated equipment and robotics can manufacture and continually repeat consistent final product results. The addition of automation eliminates the common issue of human error that may detract from the overall quality of production. Manufacturing processes can be carefully regulated and manipulated in order to maintain overall quality. This is a key advantage of automated equipment—the human error element is greatly reduced providing assurance that parts and components will be of consistent high quality. 4. High Volume Production – Automation is a valuable resource when a manufacturer is producing high volumes of components or parts. However, it isn’t very useful for lower volume production, as the expense for tooling and operating the machines can often outweigh the overall cost of the finished product. 5. Increase in Safety – The use of robotics and automated equipment is an effective way to prevent worker injuries. Many of today’s automated production devices keep workers a safe distance from the more hazardous areas of work. Human staff is still needed to operate and program the equipment, but the actual hands-on work is left to the machine, protecting the health and safety of staff. In addition, robots are able to work in extreme environments such as very hot or cold areas of a manufacturing plant. This allows workers to be free of additional harm from elements harmful to humans. Today’s manufacturing incorporates the skills of trained workers with the precision of automated equipment and robotics. This combination of automation and a skilled work force provides a strong operational base for North American companies to be competitive both here and overseas. For industry expertise and get started resources contact PROMPT Assembly and Packaging Inc. Inventory management is a good practice for any company. If you are not keeping a watchful eye on your inventory or counting stock regularly, you are setting yourself up for potential inventory errors and challenges. Proper inventory management really can make or break your business! Keep the following benefits in mind as you weigh the cost of not implementing an inventory management strategy:
1. A good inventory management strategy improves the accuracy of inventory orders. Proper inventory management helps you figure out exactly how much inventory you need to have on-hand. This will help prevent product shortages and allow you to keep just enough inventories without having too much in the warehouse. 2. A good inventory management strategy leads to a more organized warehouse. A good inventory management strategy supports an organized warehouse. If your warehouse is not organized, you will have a hard time managing your inventory. Many companies choose to optimize their warehouses by putting the highest selling products together and in easily accessible places in the warehouse. This, in turn, helps speed up the order fulfillment process and keeps customers happy. 3. A good inventory management strategy helps save time and money. Inventory management can have real time and monetary benefits. By keeping track of which products you have on-hand or ordered, you save yourself the effort of having to do an inventory recount to ensure your records are accurate. A good inventory management strategy also helps you save money that could otherwise be wasted on slow-moving products. 4. A good inventory management strategy increases efficiency and productivity. Inventory management devices, such as barcode scanners and inventory management software, can help drastically improve your efficiency and productivity. These devices will help eliminate manual processes so your employees can focus on other – more important – areas of the business. 5. A good inventory management strategy keeps your customers coming back for more. It’s a fact that good inventory management leads to what you are constantly striving for – repeat customers. If you want your hard-earned customers to come back for your products and services, you need to be able to meet customer demand quickly. Inventory management helps you meet this demand by allowing you to have the right products on-hand as soon as your customers need them. Get Started with Resources and Expertise at PROMPT. Added protection from damage as a result of mail handling or weather-related issues
For Resources and Expertise to Outsource Your Next Project visit Get Started Section at PROMPT. What is Product Assembly and Packaging Outsourcing?
Every company that manufactures goods for sale requires the assembly and packaging of its products. When the assembly and or packaging workload becomes too great for onsite employees or equipment, they turn to professional product assembly and packaging experts for prompt and reliable order fulfillment. The primary advantages to outsourcing assembly and or packaging projects: • Client ability and preference to increase or decrease internal production resources. • Free up your production resources to focus on the projects you really want to accomplish. Capacity for growth is realized. • Every aspect of your job is 100% inspected per your requirements. • Every job is completed and delivered on or before schedule. • Competitive pricing resulting in more stable budgets with predictable project planning and completion. • Improved product quality is one of the most prominent benefits of employees are free to engage in the more important tasks involved in their role in the business. Projects are completed more quickly and accurately while the budget remains low and controllable. To Get Started with your next project visit PROMPT's Resources. What is it?
Stretch wrapping is stretchable plastic film that is wrapped around a load of products allowing it to be stretched; this elasticity holds the load tightly together. Shrink Wrapping is covered loosely around a product or load & it shrinks tightly when heat is applied. What is it made from? Most commonly made from polyethylene plastics. Most commonly made from polyolefin plastics. What is it used for? This type of wrapping is usually employed to hold loads and products together on a pallet for transportation or storage purposes. Stretch wrap can come in a variety of specialty films. Some examples are: UV stretch wrap, vented pallet wrap, anti-static stretch film, colored stretch film, pre-stretched stretch film, etc. This type of wrapping is usually employed to protect a single product from dust or weather; or to tightly combine smaller items together. It can also wrap products together on a pallet; but is less common. This wrapping is widely used for covering foods; for example, cheese, meats and vegetables. What are the advantages? Protective- This wrapping is secure and protects products from dust and moisture. It can also protect from sun with UV film options. Cost Effective Stretch wrap is less expensive than other types of pallet wrapping. Additionally the equipment needed for stretch wrapping is cheaper than other forms of wrapping. Adaptable Stretch wrap has a variety of films to suit each application; and it is even appropriate for different types of surfaces. Protective – Shrink wrap is great for protecting products from weather or moisture damage along with dust and dirt. No surface damage – If shrink wrapping has been properly applied you should have no issues with chafing or damage during transportation or whilst being stored. Breath-ability- Shrink wrap has the option of being ventilated; therefore reducing any damage that can occur from moisture. Get started with your packaging projects using PROMPT's Resources. Plastic
This is the most common packaging material and, at the same time, one of the most difficult to dispose of. The factors common to all plastics are that they are light, strong cheap to manufacture. It is for these reasons that they are used so much, as an alternative to cardboard glass packaging materials. Almost 10% of our rubbish consists of different types of plastic. They are a problem in landfills as they are bulky, they contaminate degrade slowly. Separated the rest of the waste, they can must be upgraded for the good of everyone. Metal Appropriate for packaging foods (canned foods). For drinks, such as soft drinks beers, aluminium is often used. Tin plate is a solid, heavy steel covered with tin to protect it against rust. It is used to package canned foods. It can be separated by magnets should be recycled in all cases. Aluminium is attractive, light strong at the same time, but requires a lot of raw materials energy to make it. For this reason it must be recycled. The majority of cans of soft drinks, lids, aluminium foil, etc. are made aluminium. Brick carton A light, strong air-tight packaging material. Ideal for transporting storage. Its complex composition makes it difficult to recycle. It is becoming the main packaging material used for basic foodstuffs. Complex packaging material, made up of several layers of plastic, paper aluminium. It is also difficult to recycle. It is used mainly to keep drinks such as milk, juice, etc. Cardboard Appropriate for packaging materials wrapping, preferable to "white cork". Its use may prove to be unnecessary when used for products which are already packaged sufficiently. In all cases, this packaging material is easy to recycle reuse. It is used in the form of boxes, sheets corrugated cardboard. Glass An ideal material for foods, especially liquids. It is inalterable, strong easy to recycle. It is the traditional vessel in the home (jars, glasses, jugs, etc.). Its weight shape may involve some difficulties for transport storage. Get started with PROMPT's packaing and co-packing resources |
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PROMPT ASSEMBLY & PACKAGING INC.
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